Making Cast Rubber Block Strakes

How To Make Cast Rubber Block Strakes for Traction Engines

Since I had not heard anything from Teera Borigaan about them supplying Cast Rubber Block Strakes for my 6″ Little Samson Traction Engine following our meeting to discuss their Quotation I decided to go the DIY route and have a go at making a mould and casting the rubber blocks myself in my home workshop here in Pakchong, Thailand – the Home of ModelEngineeringInThailand.

3D CAD Drawing for Cast Rubber Block Strakes

Starting with the 3D CAD drawing beautifully made by Teera, as shown below, I made up a steel mould in which to cast the blocks for my 6″ Little Samson Traction Engine back wheel strakes.

Image showing Teera 3D CAD Drawing LSTE Rubber Block Mould

Teera 3D CAD Drawing LSTE Rubber Block Mould

Photos of the Steel Mould 

Here are a few photos of the finished steel mould:

To view images below, just click on the image. Then browse through the Gallery using the < and > arrows. Escape to exit.

And here are some photos of the cast blocks:

Next some photos of the cast rubber block samples fitted to the strakes of the  6″ Little Samson Traction Engine rear wheel:

What Next? Real Rubber Block Castings?

The sample casting you saw in the photos above was made from polyester resin as used as a car body filler.Photo of Polyester Resin car Body Filler

Above Polyester Resin Car Body Filler

Liquid Rubber Cast Rubber Block Strakes

I could make some rubber block strakes using a liquid rubber (see below) but I couldn’t find a supplier of anything like this in Thailand, plus comments from my fellow Little Samson Traction Engine colleagues said that from their experience the ride would still be too rough.

Alan,

Not wanting to cast doubt on your plan but I think you may find the engine will still run quite rough. Because the angle of the strakes is so shallow you will still feel the transition from one block to the next on the road surface, even on a good smooth road. Dave has quad track on the Avelling and the angle of that is a bit sharper but we still get a harmonic “bounce” on the engine in big wheel. It is quite uncomfortable on a long run you are constantly “vibrated” up and down, after about 3 miles you are happy to be getting off!

Have you got in mind a hardness for the rubber? Soft is better for ride but not good for longevity. For a smooth ride you can’t beat a continuous band.

Best regards,

Paul.

Please note that I am not suggesting that this material is suitable – it’s the wrong colour for one thing – but it’s an indication of the type of products available.

PT Flex 70 Liquid Rubber

PT Flex 70 Liquid Rubber is a two-part, liquid polyurethane system that cures (RTV) to a yellow/amber, Shore A70 rubber. PT Flex Series rubbers were specifically designed for prototyping and model making applications and offer fast pour times (~4 minutes) and fast demold times (~2 hours).

Photo of Polytek PT Flex 70 Liquid Rubber

Polytek PT Flex 70 Liquid Rubber

Back To Sheet Rubber Tyres

I mentioned at the beginning that I had been unable to source sheet rubber here in Thailand and that that had pushed me to go the cast rubber blocks route.

Rubber Sheet Supplier Found

Then I cam across a supplier of rubber sheet on the primary Thai shopping site Shopee.com. Of course I had been looking there before but this was a new addition to the site.

So I placed my Order and the sheet rubber duly arrived. Now I could proceed with CAD drawings for the rubber sheet tyres for my traction engine.

The story continues on the next page “Little Samson Sheet Rubber Tires – Part 1” – “Sheet Rubber Tires for the 6 inch Little Samson Traction Engine – Part 1 CAD”

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